Heater Size Formula:
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Definition: This calculator estimates the required heater wattage for electrical enclosures based on surface area, desired temperature rise, and a material factor.
Purpose: It helps engineers and technicians properly size heaters to prevent condensation and maintain optimal operating temperatures in enclosures.
The calculator uses the formula:
Where:
Explanation: The surface area multiplied by temperature rise gives the base heat requirement, which is then adjusted by the material factor.
Details: Correct heater sizing ensures reliable operation of electrical components by preventing condensation while avoiding excessive energy use or overheating.
Tips: Enter the enclosure surface area in sq ft, desired temperature rise in °F, and material factor (default 0.25 for metal). All values must be > 0.
Q1: What's the typical material factor value?
A: 0.25 for metal enclosures, 0.15 for plastic, and 0.1 for well-insulated enclosures.
Q2: How do I calculate surface area?
A: For rectangular enclosures: 2*(length*width + length*height + width*height) in square feet.
Q3: What temperature rise should I use?
A: Typically 10-20°F above ambient to prevent condensation, but check component requirements.
Q4: Should I round up the heater size?
A: Yes, always round up to the next available standard heater wattage.
Q5: Does this account for heat loss from ventilation?
A: No, for ventilated enclosures, increase the calculated wattage by 10-20%.